Myoko Batteries: Power Without Borders.
From our state-of-the-art factory to the world—engineered with precision, built by the best.
Find Out Our Manufacturing Process
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TWO NEXT-GENERATION,
INTEGRATED BATTERY FACTORIES
Myoko Group proudly operates two next-generation, integrated battery factories strategically located in the vibrant industrial corridor of western India. This prime positioning provides unparalleled access to major ports for global export, a skilled talent pool, and key domestic supply chains, enabling us to meet the soaring demand for advanced energy storage solutions with efficiency and scale.
WE GUARANTEE
"ZERO-DEFECT" QUALITY
Our production ecosystem is a seamless integration of fully automated machine systems and semi-automatic processes guided by expert human oversight. This hybrid, intelligent approach is meticulously designed to achieve one paramount goal: flawless, zero-defect output.
IMPORT OF HIGH-QUALITY LEAD
We strategically source 99.98% pure, high-grade lead from renowned foreign mines, establishing a robust and quality-focused supply chain from the very start. This unwavering dedication to premium raw materials ensures the superior performance, longevity, and reliability of every battery we produce.
AUTOMATIC SPINE CASTING MACHINE
We believe true performance is built from the inside out. While others compromise with thinner, lighter components, we engineer our batteries for endurance. A prime example is our commitment to a fundamental yet critical component: we utilize thick, long positive spines with a robust thickness exceeding 7.3mm to 8mm & length exceeding 225mm to 265mm.
TESTING OF RAW MATERIALS
We operate on a fundamental principle: you cannot build a flawless product with anything less than flawless materials. This is why every shipment of raw materials, including our 99.98% Pure Imported Lead, must pass rigorous scrutiny in our on-site Advanced Materials Laboratory before it is ever approved for production.
ADVANCED OXIDE FILLING MACHINE
To ensure the absolute integrity and optimal density of the positive active material (PAM), we utilize advanced automated oxide filling machines. This cutting-edge technology is specifically engineered to work with our imported German-made battery gauntlets, creating a seamless, precision-driven process that is critical to achieving our zero-defect standard.
BOTTOM BAR FIXING
BY EXPERT HUMAN
We strategically leverage the irreplaceable value of human expertise for critical assembly processes. The semi-automatic bottom bar fixing and final completion of the positive plates is a prime example of this philosophy. This stage is not merely automated; it is guided and validated by our team of expert technicians, ensuring a level of quality and integrity that machines alone cannot guarantee.
PICKLING (FORMATION) PROCESS:
THE "BIRTH" OF THE BATTERY
At the Myoko Battery Factory, we recognize that the pickling and formation process is the very moment a battery is born. Our advanced pickling process is the culmination of our quality journey. It ensures that the premium raw materials, the thick spines, and the precisely filled active material are perfectly activated to deliver the exceptional performance, deep cycling capability, and legendary durability that defines the Myoko brand.
NATURAL DRYING OF POSITIVE PLATES
After the formation (pickling) process, positive plates are coated in a layer of lead dioxide (PbO₂). The goal of drying is to remove moisture without damaging this active material. So, we first begin the drying process with Natural Drying. This deliberate choice is a key contributor to the exceptional corrosion resistance and extended service life of our batteries.
CURING OF POSITIVE PLATES
Curing is the critical transformation where chemistry is forged into enduring structure. Our advanced, computer-controlled humidity chambers are the epicentre of this metamorphosis, ensuring every positive plate possesses the foundational strength and optimal porosity required for legendary performance and longevity.
AUTOMATED NEGATIVE GRID CASTING MACHINES
Just as we invest in robust positive spines and precise paste filling, we dedicate equal expertise to the heart of the negative plate. Our highly advanced, automated negative grid casting machines are engineered to produce grids of exceptional consistency, strength, and electrical efficiency, ensuring both plates in our battery cells perform in perfect harmony for superior performance.
NEGATIVE PLATE AUTOMATIC PASTING MACHINES
Our advanced negative grid pasting is a masterpiece of electrochemical manufacturing. It ensures that the high-conductivity grid is perfectly married to its active material, creating a negative plate that is not merely a component, but a powerhouse of reliability. This relentless attention to both positive and negative plate perfection is what allows Myoko batteries to deliver exceptional power, deep cycling capability, and legendary resilience.
NEGATIVE PLATE CURING CHAMBER
Curing of Negative Plates is the critical transformation where chemistry is forged into enduring structure. Our advanced, computer-controlled humidity chambers are the epicentre of this metamorphosis, ensuring every negative plate possesses the foundational strength and optimal porosity required for legendary performance and longevity.
GROUP BURNING OR STACKING OF THE 2V CELLS
At the Myoko Battery Factory, the creation of a 2V cell is the pivotal moment where our individually crafted components become a unified power source. This process, known as “group burning” or “stacking,” is performed by our master craftsmen. It is a critical, hands-on operation where years of experience ensure the structural and electrical integrity of every cell we produce.
TERMINAL FIXING PROCESS
At our Myoko Battery Factory, we engineered a proprietary, in-house terminal fixing process that guarantees exceptional strength and complete rust-proof protection.
THE FINAL STAGE: CHARGING OF THE BATTERIES
Our Advanced Charging Protocol (ACP) is the final critical step in our manufacturing. Using micro-processor controlled stations, we individually condition and analyse each battery, guaranteeing 100% of its rated capacity and superior cycle life before it leaves our factory. This process optimizes cell formation and health from day one, ensuring maximum backup power and peak performance throughout the battery’s entire life.
THE DISPATCH OF BATTERIES TO FOREIGN COUNTRIES
Myoko batteries are securely prepared for their international journey using an export-standard packing method. Each unit is first stabilized on sturdy, compliant wooden pallets, creating a solid base for handling and transport. The entire palletized load is then tightly shrink-wrapped, forming a protective shield against moisture, dust, and physical damage. This robust packaging ensures the batteries remain secure and stable throughout the complex logistics chain. Finally, the clearly labeled shipment is dispatched, guaranteeing our products arrive at their foreign destinations in perfect, ready-to-use condition.
